Hydraulic Floor Crane
These
Hydraulic Floor cranes,provide an effcient low cost attemative to
other material handling equipment They are strong, robust, sturdy and
built to very high standards. Laden,hhese cranes are easily
manoeyverable and have a very small turning radius. they are ideal
for loading,unloading and shifting of heavy loads
General
construction: The crane structury
consists of the chassis, vertical column, derrick (inner and outer
boom) and the hydraulic cylinder assembly. All models above one ton
capacity have a double column box frame made of steel pipes. the box
frame can take heavy loads its wide bearing on the chassis
effectively avoids twisting and damage to the crane under rough and
unskilled handling. The advantage of this structure is that it
diverts the resultant force to the centre of the chassis thereby
greatly reducing the possibility of imbalance about the longitudinal
centre of the chassis. The derrick consisting of the inner and outer
boom is suitably reinforced by the bow structure, welded on to the
outer boom for better distribution of forces. The inner boom has six
locking points, and telescopes into the outer boom. it is fitted with
a 360,rotating, forged steel hook. The wide bearing of the derrick,
on the double column frame reduces the effect of to-risional forces
within the frame.
The
chassis is fitted on four wheels. Two wheels are fitted on rigid
castors and two are either fitted on swivel castors or into a
steering assembly. Cast iron wheels are provided as standard. However
rubber tread wheels, may be fitted on reauest.
The
steering assembly has a combination of heavy duty thrust bearing and
toper roller bearings. The rigid castors wheels are fitted with wheel
locks to prevent movement when transfer of load takes plase.
The
chassis is a rugged all steel electrically welded structure. It is
this member which differentiates one modle from another Two types of
constructions are offered, i e ('U' frame type and 'G' frame type.)
'U'
Frame: Here the chassis is 'U' shaped, and the job to be lifted is
accomodated within the frame itself. The equipment is useful for
loading and unloading jobs into trucks and other areas, where the
legs can easily slide under obstructions. The advantage of this
equipment is that, being shorter in length it has a small turning
rodius and no counterweights are rwquired for balancing moments.
'G'
Frame: This is by for the most
versatile model. The chassis is 'T' shaped in construction and has a
counterweight tank at the rear end into which some counterweight has
to be added to balance moments. It offers a larget clear spase for
lifting, ahead of the wheels and can be used effectively in areas
inaccessible ti the 'U' Frame type, and is preferred for lifting of
larger, awkward and unsymmetrical loads,
In
models over one ton capacity two column positions are offered as
standard. When a shorter reach is required, the column and the
derrick assembly can be shifted to position II within minutes, by
removing the bolts at the bottom of the column, and the pin at
thebase of the cylinder. However eventat this position more clear
space is available ahead of the wheels than in the U frame models. It
is preferred that the crane should be used with the column in
position II since a lesser counterweight is required and also the
tuming radius of the equipment with reference to the suspended load
becomes smaller.
The
one ton capacity counterweight type model (i.e. 1000G) is however an
exception to other 'G' Frame models here the frame is rectangular in
shape, and is extremrly compact. It has a fixed type column which
cannot be shitted. the overall size of the equipment and the large
clear space available for lifting ahead of the wheels, makes it
extremely versatile, and easily manoeuredble in tight corners and
narrow aisles. This equipment is most favoured, and is our largest
selling model.
HYDRAULIC
SYSTEM: The hydraulic system
consists of the oil tank, manifold plate and hydraulic cylinder. The
oil tank and hydraulic cylinder are both welded on the manifold plate
which is fitted with the plunger cylinder, release valve, suction cum
pressure cartridge insert with a built in filter and a relief valve
forming a compact and integral unit. The hydraulic pump is a positive
displacement five speed variable displacement pump. The heart of this
pump is the cartridge inset which is extremely reliable.
However,
if the need ever arises, it can be replaced within seconds even by an
untrained person.
The
delivery port of the pump is connected directly to the hydraulic
cylinder, through a duct in the manifold plate thus making no use of
hose pipes and effectively reducing the chances of damage due to a
cut or brust hose. The manifild plate has a bbuilt in presure relief
valve which automatically,diverts flow of oil, from the pump to the
tank, in case the equipment is overloaded and the system pressure
exceeds the preset maximum level. The hard chrome plating on the
hydraulic ram protects it from corrosion and rust.
OPERATION:
The operation of the equipment is
simple. The derrick and hook assembly is lifted by the hydraulic
cylinder which is actuated by working the ram pump handle in an
up-down pumping action. The lifting speed and lifting effort is
varied by selecting any of the five leverages available on the pump
handle. As the leverage is increased, the strock, the speed and the
effort is reduced For higher speeds, the leverage of the handle has
to be decreased by shifting the lever pin, away from the fixed end,
thus providing five lifting speeds,with varying effort to suit
different applications. Lowering is done by tyrning the release knob
in the anti-clockeise direction and can be adjusted to very fine
limits to ensure exact positioning of the load.
|
MODEL
|
CAP.
In Kg.
|
A
|
B
|
C
|
D
|
E
|
H
|
H1
|
H2
|
|
1000U
|
1000
|
1750
|
1130
|
1100
|
900
|
150
|
1850
|
2450
|
3000
|
|
1000G
|
1000
|
1600
|
900
|
1100
|
900
|
150
|
1850
|
2450
|
3000
|
|
1500U
|
1500
|
2200
|
1300
|
1650
|
1050
|
175
|
1980
|
3500
|
3900
|
|
1500G
|
1500
|
2500
|
1200
|
1650
|
1050
|
175
|
1980
|
3500
|
3900
|
|
2000U
|
2000
|
2250
|
1300
|
1650
|
1050
|
175
|
1980
|
3500
|
3900
|
|
2000G
|
2000
|
2500
|
1200
|
1650
|
1050
|
175
|
1980
|
3500
|
3900
|
|
3000U
|
3000
|
2300
|
1600
|
1650
|
1050
|
175
|
2000
|
3500
|
3900
|
|
3000G
|
3000
|
2500
|
1600
|
1650
|
1050
|
175
|
2000
|
3500
|
3900
|
|